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Answer (1 of 2): The water feeding a boiler should be as free of certain minerals, mainly calcium substances, which can deposit inside the boiler parts. This deposited layer impedes heat transfer and the boiler becomes less efficient. So ion exchange systems are
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Simply stated, if return water to the boiler is higher than 130F, condensing cannot occur; even if the boiler modulates and is at its lowest firing rate. This is determined by the laws of physics. The highest achievable efficiency that can occur without condensation forming inside the boiler is approximatley 87%.
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